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    The Lamberti Papers (January 14, 1963) (complete)

    STAFF MEETING – January 14, 1963

    ENGINEERING

    1. Carter Carburetor

    The new Carter carburetor is scheduled to start in production January 28 and will be known as the yellow dot.

    2. Holley Carburetor

    Mr. Hardig reported that the Holley carburetor people advised last Thursday that their carburetor for our 6-cylinder engine cannot be completely developed until December of 1963. If we decided to go to it, it would have to be a running change for 1964. It would mean approximately 52 cents less than our current carburetor and will have an interval choke.

    In connection with the carburetor problems, Mr. Lamberti told of his encounter with two cab drivers in New York who were very enthusiastic about their Studebaker cabs. One, in particular, talked about the difficulties he had had with other makes and how it took 30% less labor to drive his Studebaker cab. He felt his cab had everything a Checker cab has except that Checker has more space. He was driving a 1963 Studebaker 6-cylinder model that had about 18,000 miles on it.

    3. Water Leaks

    Mr. Hardig advised that a new setup has been worked out providing for a higher flange on the sill plate which keeps water from getting in. Mr. Capsey commented that after so much water collects on the sill plate, it runs over the top of the flange; whereupon Mr. Hardig added that Engineering is also working on a revision of the rubber.

    4. Avanti – Hard Starting

    The distributor changes started in production January 9. Mr. McIntosh will start the service campaign in the cold areas because they haven’t had any complaints in other than cold areas. Service will start in New York State and work west. The campaign will involve about 200 jobs.

    5. 1964 Model

    The hood die model has been completed for 10 days – waiting for a tooling source. The die models for the long and short roofs will be ready January 23; ear muff, January 22; front fender, January 31; and deck lid outer panel, January 21. The deck inner panel is the only long lead item left, and it will probably be sometime in the middle or latter part of February before that is finished. The Fiberglas skin of the front fenders is completed and ready to go out to the vendor.

    6. Avanti – 1964

    There was a discussion touching on some of the problems involved in making running changes on the Avanti in a constant-improvement program rather than designating model years. Mr. Detzler said that Sales prefers that the serial plate not be shown as a ’64 model until the first of the year, representing the year of manufacture. Mr. Hardig discussed some of the difficulties that would be created in connection with the thousands of release cards on parts that were common to the other passenger car lines. The legal aspect was mentioned in relation to the 5% rebate written into the franchise. It was decided to hold a meeting to resolve these problems as well as the problem of serial numbering the Avanti bodies built at South Bend.

    7. Fiberglas Prototype

    Mr. Hardig mentioned that the Fiberglas prototype of the ’64 model right side has the ’65 version on the left side. Since the Fiberglas prototype is used to make the metal prototype, the ’65 version will have to be replaced with the ’64, causing Engineering to lose the reference. Mr. Lamberti observed that since the ’64 model is the most important now and we could probably change over 2 sides, front, and rear in about 10 days, there is nothing to do but reclay it and get the casts off.

    8. Phaseout

    Engineering is preparing a list showing where dies are altered and where they are new. They need to know by the latter part of February how many more units Sales will want to run before they start altering the dies. Mr. Detzler asked why the time was shorter this year than last year. (They had until March 1 last year.) Mr. Lamberti pointed out that we were 10 days late last year and that it is very important this year – with a new car – that we start on time. Mr. Hardig commented that we are also trying to frame up some bodies prior to production. There will be a scheduling meeting this Thursday – tentatively set for 1:30.

    MANUFACTURING

    1. Production

    Lark and Hawk:

  • Framed 39,139
  • Built 38,048
  • Okayed 37,845
  • Shipped 34,444

    Avanti: Week Year Month

  • Bodies Received 113 1,729
  • Built 141 1,597
  • Okayed 128 1,438 193
  • Shipped 114 1,345 141

    10 Avantis have been framed in South Bend, and 2 per day are scheduled this week. Manufacturing has promised Sales 450 Avantis this month.

    Commercial Truck:

  • Built 2,552
  • Okayed 2,524
  • Shipped 2,403

    Military Truck:

  • Built 1,443
  • Okayed 1,380
  • Shipped 1,225

    2. Avanti Freeze

    Mr. Whitmer reported that the Union notified the Company last Thursday that the freeze was off in the Avanti body department, so the Company decided to send the people home in that department. The Union immediately withdrew the notice and extended the freeze temporarily.

    3. Planned Repair by the Workers

    Until 2 o’clock last Wednesday, things were running smoothly in the body plant of the Lark-Hawk line. Then, suddenly, there was trouble in the repair area. The workers were making work – planned repair to get more hours. Also, we are not getting very many okayed during straight time, but we’re getting really good quantity during overtime. Mr. Whitmer would liked to have sent the workers in the trouble area home last Wednesday, but it might have meant sending home the rest of the plant also. He doesn’t feel it would have affected sales very much to send them home for about three hours, but it would have had a very good psychological effect on the workers. Mr. Whitmer pointed out the need for authority to act quickly instead of holding a meeting first to see if you can do it. For shutting down the line to be effective, you must be able to send the people home immediately. Mr. Lamberti will discuss it with Mr. Whitmer and noted that this is a typical G.M. and Ford maneuver: when the people have to go home, they raise cain with those who are causing it, and it gets straightened out in a hurry.

    We have similar troubles on the Avanti line, which could be lessened if the line were conveyorized. Corvette had the same kind of trouble until their line was conveyorized.

    SALES

    1. Miscellaneous Items

    Before Mr. Detzler began his report, he asked several assorted questions:

    a. He asked Mr. Hardig if there was a way to put the key on the right side in the ’64 model, and Mr. Hardig told him that with the style of the board, it wasn’t possible.

    b. Mr. Detzler said there are ½ dozen Avantis marked sold and built in December that are still not okayed, and he asked Mr. Whitmer why. Mr. Whitmer said it is true; we have more repairs in there than we should have, but we’re continually working on the hot jobs per instructions from Sales. Sales is calling for 20 and 30 per day – quit calling on these, and we’ll get the old jobs out.

    c. Mr. Detzler wondered if the P2 station wagon was anticipated to start in production on March 15 or February 15. Mr. Whitmer will put out a memo giving the production startup date for the P2 wagon.

    d. Mr. Detzler asked when the drip moldings on the Avanti would go into production and was told the earliest would be February 20.

    e. Mr. Detzler asked about the jet thrust power identification plate; and Mr. Hardig told him that we received them Thursday, and they are going through the release process right now.

    2. Dealer Count

    Total dealers as of January 11: 2,085

    3. Inventories

  • Dealer (12/31) 19,539*
  • Zone 870
  • Factory 3,887
  • Total 24,296*

  • Stockpile (this morning) 2,012
  • Credit Holds (this morning) 745

    *Includes 1,634 prior models

    4. Wholesale – Retail

    Wholesale:

  • Calendar year, 1962 73,243*
  • Calendar year, 1961 69,357*

    *Does not include GSA

    Retail:

    The industry daily rate is down 9% from the December 31 period; whereas we will show plus 11% compared to the previous 10 days. Normally, the 10 days ending December 31 is a better period than the next 10 because firms throw business into December for tax purposes. 3rd 10 Days Month of 1st 10 Days December December January

  • 1961 2,258 7,167
  • 1962 1,677 5,025 2,185
  • 1963 1,900*

    *Estimated. Industry is estimated at 165,000 which would give us 1.2%.

    5. Linesetting

    Mr. Detzler reported that although Sales is having a little difficulty on model mix, they should be able to fill a 4-day week for the rest of January. Mr. Lamberti observed that the schedule is so close that we will be in trouble if the model mix is not right and asked if Sales had any plans in their program to fill out the model mix. Mr. Detzler said Sales is putting special emphasis on the models we are short. Mr. Whitmer remarked that the new schedule is causing a real problem in the engine plant, and he is concerned that one of these days there are going to be about 100 cars going down the line without an engine in them. They are already shifting manpower out in the engine plant. There is some of this in the body plant also, which is affecting our cost.

    The target for January is 10,000 and retail is running at about 62% of that – and Sales expects it to improve as the month progresses.

    6. Boiler Room Operation

    There has been some pick up on F2 and Y2 models. The dealers feel the standard series will serve as a traffic getter, and this will be its main purpose. Prices ranging from $1,699 to $1,784 are being advertised.

    QUALITY CONTROL

    1. Avanti – Back Glass Opening

    Mr. Capsey noted that the back glass molding fit on the Avanti is not good enough, but we’re having more trouble with the opening than with the glass. Some men from MFG are in to help us work it out.

    2. Avanti – Paint

    The spotting we’ve been doing isn’t working out well, and we’re trying to do the areas better, even if we have to do the whole panel. The majority of the bodies from Ashtabula have good paint jobs.

    3. Water Leaks

    The big complaint is water leaking in at the rear door and over the tops of the doors; otherwise, our water-leak complaints are practically nil. Mr. Lamberti asked Mr. Capsey to keep the staff informed as to when new releases go into production.

    PURCHASING

    1. 1964 Model

    The first ’64 model part – the roof – has been released. We are making a decision on the tools on the hood and fender. Mr. Soelch requested Mr. Hardig to release the old model parts so that Purchasing can get started on that.

    2. Instrument Board

    The vendors are in revising the price: it is going up 85½ cents, and all of the increase is in the vanity area. Mr. Hardig commented that we can take 13 cents out of the vanity part, but it wouldn’t be the Driden (the supplier) part.

    3. Headlights

    The states of California and Pennsylvania insist on having approval on any new lamps one month before we sell the first car.

    4. Diesel Trucks for Sales

    This morning Truck Sales is bidding on 500 diesel 45 trucks. There are a number of special items that we have been having done on the outside, but if we can get 500 trucks, we can do a lot on that equipment in the plant at less money. Mr. Corcoran will meet with Manufacturing and Engineering.

    5. Containers

    The Waldorf paper people are making a complete study of all our boxes and those of our acquisitions and will make us a deal. In the case of the boxes of our Franklin Division, the customer specifies the color of the box, and our name cannot appear on it anywhere.

    6. Canadian Vendors

    We only have 1-1½ months on parts, and we are letting the vendor do some of the designing work. In trying to deal with suppliers in Canada, we find they don’t have help on hand to do any designing. Mr. Lamberti will discuss this with Mr. Soelch. (They’re basing everything in Canada on 100,000 cars.)

    INDUSTRIAL RELATIONS

    1. Cutback

    Automotive total as of January 11, 1963:

  • Salaried 1,804
  • Hourly 5,181
  • Total 6,985

    Salaried reduction last week, 6; total now, 82

    Hourly layoff:

  • From 70 to 60 schedule 467
  • From 60 to 45 schedule 835
  • From 45 to 35 schedule 356 (thru last Friday)
  • Total 1,658

  • Bumper float 113
  • Bumps in progress 189
  • Open job status 49
  • Open assignments 3
  • Total 354

    2. Non-Exempt Program

    The general increase has been put into effect for the non-exempt employees. This group will not be reviewed because their salary ranges are 4% ahead of the community. Mr. Gallagher explained that in connection with the general increase, if the increase would throw the person over the top of his range, he would only get a part of the increase. If he was already at the top of his range, he wouldn’t get any increase. Because of this situation, there were about 200 salaried people who didn’t get an increase, some of them for the second time. We want to be sure that supervisors are prepared to answer the questions of the non-exempt people who are not getting an increase. We have sent a chart and a bulletin to supervisors in which we tried to explain how the program was carried out. We have suggested that they tell their people that if our ranges fall below the community ranges, they will get more money at that time.

    3. Exempt Program

    Our exempt ranges are below community and national ranges. The money approved today will help close the gap a little. Every individual exempt salaried position is being analyzed, and a substantial number of our exempt employees will get an increase up to minimum of salary range by February 1. Beyond the increases to minimum, there is a program for merit increases which should be available by February 1. This program is based on each department’s annual base salary amount and will be administered as it was in 1962 – performance reviews of employees and stay within maximums.

    4. Salaried Work Rules

    Officially, we do not have an afternoon work break. In fairness to the salaried people, we should give them 10 minutes in the morning and 10 minutes in the afternoon – in view of the fact that we are giving the Union 24 minutes per day. As a result of the brief discussion that followed, Mr. Gallagher will make up a recommendation to present to Mr. MacMillan.

    LEGAL

    Mr. Feuer had nothing to report.

    FINANCIAL

    1. Avanti Report

    Mr. Lamberti complimented Mr. Rickus on the Avanti report he made up recently and Mr. Rickus commented that he hopes to be able to improve on it.

    2. Station Wagon – Sliding and Fixed Roofs

    Mr. Rickus was not sure where the fixed group would be offered, and Mr. Hardig told him that everything but the P8 would have both sliding and fixed; the bolted-in roof will be an option. Mr. Detzler mentioned that it should add strength to sales because some people don’t want a sliding roof and, therefore, don’t want to pay for one.

    INTERNATIONAL

    1. Longshoremen Strike

    The strike is still on. CKD boxing is not working this week and does not plan to resume work unless the strike ends. Export people are working with the Billing Department in an attempt to do some advance billing on all CKD’s because we have to get them moving quickly after the strike is over.

    2. CKD Turkey

    Mr. Verdi, our prospective assembler in Turkey, will be in Washington next week, and Mr. Thomas would like to invite him to South Bend.

    APPLIED RESEARCH

    1. M44

    Price information was turned in to CHOD last Wednesday, and we have heard nothing further on this contract.

    2. M113

    This has been costed out. We have decided to make the track this time instead of farming it out which has taken considerable out of the price. We have taken out over $1,500 per unit. Manufacturing-cost-wise we are very competitive with FMC, and we are trying to get tooling and equipment amortized. The way the IFB is written, nobody can be competitive, so our price will be higher. The IFB will be opened as a formal bid and posted and published on January 16.

    3. Aircraft Loader

    The technical proposal is due next Monday. It is in final draft form and is being typed up now.

    4. Turtle

    The requirement paper is still being processed; it is still down at the Compact Development Command. Mr. Isley’s best guess is that the requirement probably will be out by the end of the month. A personal contact with the people in the Washington area will be made this week. These will be field test units, and there could be as many as 15.

    PUBLIC RELATIONS

    1. Press Releases

    Mr. Whitmyer said we have 7 or 8 stories to be approved to go out this week.

    GENERAL

    1. Mr. Hardig said that our account executive, Mr. Matthews, and another banker were in Thursday and seemed to be very much impressed with the new models – they particularly liked the ’64. Mr. Hardig answered a number of questions for Mr. Matthews.

    2. Mr. Soelch suggested that we put a light in the ashtray; he said Ford has one and they advertise theirs.

    3. Mr. Capsey reported that Wayne Searly, quality control man for MFG, went to a dealer to see about getting a new Hark, and the dealer didn’t have one to show him. He has driven Studebakers for years and presently owns a Lark and a Hawk. He has not even seen a ’63 model because the dealer hasn’t had one. Mr. Capsey gave him a ride. He was impressed and he wants to buy a black Hawk. Mr. Detzler took Mr. Searly’s name. Mr. Lamberti told of his friend who went to five dealers before he found one who had a truck.

    4. Mr. Gallagher received a letter from the Indiana Manufacturer’s Association saying that along with many other groups, they will assume responsibility for a bill in the General Assembly for seat belts to be installed in the front seats on all models, beginning with the 1964 model. It was suggested that Mr. Gallagher contact Mr. Dredge who is working on this with AMA public relations people.

    5. Mr. Soelch asked what we should use for ’64 model volume, and Mr. Lamberti told him we are shooting for 126,000.

    6. Mr. Altman, of our South Bend dealership, called Mr. Soelch about the CKD shipment that went aground at Muskegon. Mr. Altman is concerned that a salvage outfit might buy it and sell it to our dealers. (Things, like frames, could be washed off and used.) Mr. Altman wanted to know if he bought it would we buy it back. Mr. Thomas pointed out that the bulk of it was taken off in Quebec, and the insurance company is handling it, not us. Mr. Lamberti suggested that Mr. Grundy in Canada should be alerted.

    1-16-63

    eh

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